Land Rover Defender: Transfer Case - Removal
REMOVAL
SPECIAL TOOL(S)
303-1069
Adapter, Wrench
GENERAL EQUIPMENT
EQUIPMENT NAME
NOTES:
- This procedure contains some variation in the illustrations depending
on the vehicle specification, but the
essential information is always correct.
- This procedure contains illustrations showing certain components
removed to provide extra clarity.
- Before disconnecting any components, make sure the area is clean and
free from foreign material. When
disconnected all openings must be sealed.
1. Raise and support the vehicle on a suitable 2 post lift.
2. Drain the transfer case.
3. Remove the transmission support crossmember.
4. Remove the rear driveshaft.
5.
- Remove the bolt.
- Reposition the ground cable away from the transfer case.
6.
- Remove the 4 bolts.
- Remove the Noise, Vibration and Harshness (NVH) damper.
7.
- Remove the 2 bolts.
- Remove the heatshield.
8.
- Remove the 2 bolts.
- Disconnect the 2 electrical connectors.
- Release the wiring harness clip.
- Reposition the wiring harness away from the transfer case.
9.
- Release the clip.
- Disconnect the breather pipe.
10.
WARNING:
This step requires the aid of another technician.
NOTE:
Do not disassemble further if component if removed for access only.
11.
NOTE:
This step is only required if the existing transfer case is to be installed.
Remove and discard the seal.
12.
- Remove the bolt.
- Remove the NVH damper.
13.
- Remove the 2 bolts.
- Remove the sensor.
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INSTALLATION
SPECIAL TOOL(S)
303-1069
Adapter, Wrench
PART(S)
NOTES:
This procedure contains some variation in the illustrations
depending on the vehicle specification, but
the essential i
SPECIFICATIONS
Torque Specifications
NOTE:
Numbers with a green background are a single use component.
COMPONENT TORQUE LOCATION
DIAGNOSIS AND TESTING
PRINCIPLES OF OPERATION
For a detailed descript
SEE MORE:
DIAGNOSIS AND TESTING
PRINCIPLES OF OPERATION
For a detailed description of the battery system and operation, refer to the
relevant Description and Operation section
of the workshop manual REFER to: Battery, Mounting and Cables - [+] Non-Electric
Vehicles (Battery, Mounting and Cables - Vehicles W
REMOVAL AND INSTALLATION
REMOVAL
CAUTION:
Care must be taken to avoid damaging the surrounding paintwork.
NOTE:
This procedure contains some variation in the illustrations depending
on the vehicle specification, but the
essential information is always correct.
This procedure contains illustrat
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