Land Rover Defender: Transfer Case - Removal
REMOVAL
SPECIAL TOOL(S)
303-1069
Adapter, Wrench
GENERAL EQUIPMENT
EQUIPMENT NAME
NOTES:
- This procedure contains some variation in the illustrations depending
on the vehicle specification, but the
essential information is always correct.
- This procedure contains illustrations showing certain components
removed to provide extra clarity.
- Before disconnecting any components, make sure the area is clean and
free from foreign material. When
disconnected all openings must be sealed.
1. Raise and support the vehicle on a suitable 2 post lift.
2. Drain the transfer case.
3. Remove the transmission support crossmember.
4. Remove the rear driveshaft.
5.
- Remove the bolt.
- Reposition the ground cable away from the transfer case.
6.
- Remove the 4 bolts.
- Remove the Noise, Vibration and Harshness (NVH) damper.
7.
- Remove the 2 bolts.
- Remove the heatshield.
8.
- Remove the 2 bolts.
- Disconnect the 2 electrical connectors.
- Release the wiring harness clip.
- Reposition the wiring harness away from the transfer case.
9.
- Release the clip.
- Disconnect the breather pipe.
10.
WARNING:
This step requires the aid of another technician.
NOTE:
Do not disassemble further if component if removed for access only.
11.
NOTE:
This step is only required if the existing transfer case is to be installed.
Remove and discard the seal.
12.
- Remove the bolt.
- Remove the NVH damper.
13.
- Remove the 2 bolts.
- Remove the sensor.
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INSTALLATION
SPECIAL TOOL(S)
303-1069
Adapter, Wrench
PART(S)
NOTES:
This procedure contains some variation in the illustrations
depending on the vehicle specification, but
the essential i
SPECIFICATIONS
Torque Specifications
NOTE:
Numbers with a green background are a single use component.
COMPONENT TORQUE LOCATION
DIAGNOSIS AND TESTING
PRINCIPLES OF OPERATION
For a detailed descript
SEE MORE:
DIAGNOSIS AND TESTING
PRINCIPLE OF OPERATION
For a detailed description of the automatic transmission/transaxle system and
operation, refer to the relevant
Description and Operation sections in the workshop manual.
FLUID LEVEL AND CONDITION CHECK
CAUTION:
The vehicle should not be driven if the flu
REMOVAL AND INSTALLATION
GENERAL EQUIPMENT
PART(S)
REMOVAL
CAUTIONS:
Before disconnecting any components, make sure the area is clean and
free from foreign material. When
disconnected all openings must be sealed.
Brake fluid will damage paint finished surfaces. If spilled,
immediately remo
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