Land Rover Defender: Engine - Installation
ENGINE - INGENIUM I4 2.0L PETROL/INGENIUM I4 2.0L PETROL - PHEV
INSTALLATION
SPECIAL TOOL(S)
JLR-303-1633-01
Engine Lifting Kit
JLR-303-1673
Engine stand adaptor
GENERAL EQUIPMENT
PART(S)
WARNING:
Be prepared to collect escaping engine coolant.
CAUTION:
- Be prepared to collect escaping fuel.
- Be prepared to collect escaping oil.
- Before disconnecting any components, make sure the area is clean and
free from foreign material. When
disconnected all openings must be sealed.
NOTE:
- This procedure contains some variation in the illustrations depending
on the vehicle specification, but the
essential information is always correct.
- This procedure contains illustrations showing certain components
removed to provide extra clarity.
1.
2.
WARNING:
This step requires the aid of another technician.
- Install the special tool.
Special Tool(s): JLR-303-1633-01
- Install a suitable hydraulic jib crane to the special tools as
illustrated.
General Equipment: Hydraulic jib crane
- Remove the engine from the engine stand.
General Equipment: Engine stand
3.
4.
- Install the bracket.
- Install and tighten the 4 bolts.
Torque: 63Nm
5.
6.
Install and tighten the new nut.
Renew Part: Engine mount nut(s) Quantity: 1.
Torque: 110Nm
7.
Install and tighten the new nut.
Renew Part: Engine mount nut(s) Quantity: 1.
Torque: 110Nm
8.
Remove the 2 bolts.
Remove the special tool.
Special Tool(s): JLR-303-1633-01
9.
- Connect the 2 electrical connectors.
- Tighten the bolt.
Torque: 7Nm
- Install the wiring harness clip.
- Install the wiring harness grommet.
10.
- Install the closing panel.
- Install and tighten the 2 bolts.
Torque: 9Nm
11.
- Connect the Low Pressure (LP) fuel line.
- Connect the breather pipe.
12.
Connect the 2 engine coolant hoses.
13.
Connect the 2 engine coolant hoses.
14.
Connect the engine coolant hose.
15.
- Connect the electrical connector.
- Install the wiring harness clip.
16. Install the secondary bulkhead center panel.
17. Install the Air Conditioning (A/C) compressor.
18. Install the transmission.
19. Install the hood.
20. Connect the startup battery ground cable.
READ NEXT:
ENGINE AND ANCILLARIES - INGENIUM I4 2.0L PETROL
INSTALLATION
SPECIAL TOOL(S)
303-680
Socket, Cylinder Head Temperature Sensor
310-198
Installer, Teflon Seal
JLR-303-1630
Locking Tool, Crankshaft P
Exhaust System - Ingenium I4 2.0l Petrol/Ingenium I4 2.0l Petrol - PHEV
SPECIFICATIONS
NOTE:
Numbers with a green background are a single use component.
COMPONENT TORQUE LOCATION
COMPONENT TORQUE LO
DESCRIPTION AND OPERATION
COMPONENT LOCATION
COMPONENT LOCATION - 1 OF 1
NOTE:
Vehicle with 5 doors is shown. Vehicle with 3 doors is similar.
Ring flange to turbocharger
Flexible coupling
Resona
SEE MORE:
REMOVAL AND INSTALLATION
REMOVAL
NOTE:
This procedure contains some variation in the illustrations depending
on the vehicle specification, but the
essential information is always correct.
This procedure contains illustrations showing certain components
removed to provide extra clarity.
The
DESCRIPTION AND OPERATION
FOREWORD
Every Company has a duty to make sure that it has in place adequate health
and safety arrangements to protect
persons from the inherent Hazards associated with its business activities.
These Electric Vehicle (EV) Safety Rules are used to cover work and activities
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