Land Rover Defender: Engine - Installation
ENGINE - INGENIUM I4 2.0L PETROL/INGENIUM I4 2.0L PETROL - PHEV
INSTALLATION
SPECIAL TOOL(S)
JLR-303-1633-01
Engine Lifting Kit
JLR-303-1673
Engine stand adaptor
GENERAL EQUIPMENT
PART(S)
WARNING:
Be prepared to collect escaping engine coolant.
CAUTION:
- Be prepared to collect escaping fuel.
- Be prepared to collect escaping oil.
- Before disconnecting any components, make sure the area is clean and
free from foreign material. When
disconnected all openings must be sealed.
NOTE:
- This procedure contains some variation in the illustrations depending
on the vehicle specification, but the
essential information is always correct.
- This procedure contains illustrations showing certain components
removed to provide extra clarity.
1.
2.
WARNING:
This step requires the aid of another technician.
- Install the special tool.
Special Tool(s): JLR-303-1633-01
- Install a suitable hydraulic jib crane to the special tools as
illustrated.
General Equipment: Hydraulic jib crane
- Remove the engine from the engine stand.
General Equipment: Engine stand
3.
4.
- Install the bracket.
- Install and tighten the 4 bolts.
Torque: 63Nm
5.
6.
Install and tighten the new nut.
Renew Part: Engine mount nut(s) Quantity: 1.
Torque: 110Nm
7.
Install and tighten the new nut.
Renew Part: Engine mount nut(s) Quantity: 1.
Torque: 110Nm
8.
Remove the 2 bolts.
Remove the special tool.
Special Tool(s): JLR-303-1633-01
9.
- Connect the 2 electrical connectors.
- Tighten the bolt.
Torque: 7Nm
- Install the wiring harness clip.
- Install the wiring harness grommet.
10.
- Install the closing panel.
- Install and tighten the 2 bolts.
Torque: 9Nm
11.
- Connect the Low Pressure (LP) fuel line.
- Connect the breather pipe.
12.
Connect the 2 engine coolant hoses.
13.
Connect the 2 engine coolant hoses.
14.
Connect the engine coolant hose.
15.
- Connect the electrical connector.
- Install the wiring harness clip.
16. Install the secondary bulkhead center panel.
17. Install the Air Conditioning (A/C) compressor.
18. Install the transmission.
19. Install the hood.
20. Connect the startup battery ground cable.
READ NEXT:
ENGINE AND ANCILLARIES - INGENIUM I4 2.0L PETROL
INSTALLATION
SPECIAL TOOL(S)
303-680
Socket, Cylinder Head Temperature Sensor
310-198
Installer, Teflon Seal
JLR-303-1630
Locking Tool, Crankshaft P
Exhaust System - Ingenium I4 2.0l Petrol/Ingenium I4 2.0l Petrol - PHEV
SPECIFICATIONS
NOTE:
Numbers with a green background are a single use component.
COMPONENT TORQUE LOCATION
COMPONENT TORQUE LO
DESCRIPTION AND OPERATION
COMPONENT LOCATION
COMPONENT LOCATION - 1 OF 1
NOTE:
Vehicle with 5 doors is shown. Vehicle with 3 doors is similar.
Ring flange to turbocharger
Flexible coupling
Resona
SEE MORE:
DIAGNOSIS AND TESTING
PRINCIPLES OF OPERATION
For a detailed description of the side obstacle detection system, refer to
the relevant Description and Operation
section in the workshop manual.
INSPECTION AND VERIFICATION
CAUTION:
Diagnosis by substitution from a donor vehicle is NOT acceptable. Subs
REMOVAL AND INSTALLATION
GENERAL EQUIPMENT
PART(S)
REMOVAL
WARNING:
Residual air pressure may be present in the system. Take care when releasing air
line connectors.
CAUTION:
Before disconnecting any components, make sure the area is clean and free from
foreign material. When
disconnected all o
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