Land Rover Defender: Crankshaft Pulley - Ingenium I4 2.0l Petrol
REMOVAL AND INSTALLATION
SPECIAL TOOL(S)
JLR-303-1628
Remover/Installer, Front Crankshaft Seal
JLR-303-1630
Locking Tool, Crankshaft Pulley
PART(S)
REMOVAL
NOTE:
- This procedure contains some variation in the illustrations depending on the vehicle specification, but the essential information is always correct.
- This procedure contains illustrations showing certain components removed to provide extra clarity.
1. Raise and support the vehicle on a suitable 2 post lift.
2. Disconnect the startup battery ground cable.
3. Remove the accessory drive belt.
4.
Install the special tool as illustrated.
Special Tool(s): JLR-303-1630
5.
Remove and discard the 4 bolts.
6.
CAUTIONS:
- Only rotate the crankshaft clockwise.
- Make sure the special tool is correctly aligned.
- Remove the special tool.
Special Tool(s): JLR-303-1630
- Remove the crankshaft pulley.
7.
- Install the special tool.
Special Tool(s): JLR-303-1628
- Use the special tool to rotate the crankshaft front seal 35º in a counter-clockwise direction.
- Discard the crankshaft front seal.
INSTALLATION
1.
- Install a new crankshaft front seal to the special tool.
Renew Part: Crankshaft front oil seal Quantity: 1.
- Use the special tool to install the crankshaft front seal.
- Tighten the crankshaft front seal.
Torque: 26Nm
2.
CAUTION: Make sure that the crankshaft pulley is correctly located on the dowel.
- Install the crankshaft pulley.
- Install the special tool.
Special Tool(s): JLR-303-1630
3.
- Before installing the new crankshaft pulley bolts check the length of the threads as illustrated.
- The new bolts must be 48mm in length.
4.
- Working in a diagonal sequence, install and tighten the 4 new crankshaft
pulley bolts.
Renew Part: Crankshaft pulley bolts Quantity: 4.
Torque
- Stage1: 37Nm
- Stage2: 90º
5. Remove the special tool.
Special Tool(s): JLR-303-1630
6. Install the accessory drive belt.
7. Connect the startup battery ground cable.
