Land Rover Defender: Front Roof Trim Panel
REMOVAL AND INSTALLATION
REMOVAL
NOTE:
- This procedure contains some variation in the illustrations depending
on the vehicle specification, but the
essential information is always correct.
- This procedure contains illustrations showing certain components
removed to provide extra clarity.
1. Remove the headliner.
2.
CAUTION:
Protect the surrounding paintwork to avoid damage.
- Remove the 8 nuts.
- Use suitable cutting wire to remove the roof front trim panel.
3.
CAUTION:
Take extra care not to damage the surrounding components.
Use a suitable scraper to remove the sealant.
4.
CAUTION:
- Use Isoprpanol (IPA) of Heptane cleaning solution to clean the roof
surface.
- Make sure that all bonding surfaces are free of moisture.
Use a suitable cleaning fluid to clean the surface.
INSTALLATION
1.
CAUTION:
If the date on the panel has expired the primer should be reactivated with Sika
PSA activator.
Apply a bead of JLR-5 sealant to the new roof front trim panel as
illustrated.
2.
CAUTION:
Make sure that the trim panel is correctly installed.
Install the front roof trim panel.
3.
Make sure the front roof trim panel has a even gap between to the trim panel
and body as illustrated.
4. Install and tighten the 8 nuts.
Torque: 4Nm
5. Install the headliner.
READ NEXT:
REMOVAL AND INSTALLATION
REMOVAL
NOTES:
This procedure contains some variation in the illustrations depending
on the vehicle specification, but the
essential information is always correct.
This
SPECIFICATIONS
Torque Specifications
COMPONENT TORQUE LOCATION
COMPONENT LOCATION
COMPONENT LOCATION - 1 OF 2
NOTES:
Right Hand Drive (RHD) vehicle is shown. Left Hand Drive (LHD)
vehicle is similar.
Vehicle with 5 doors is shown. Vehicle with 3 doors is sim
SEE MORE:
DIAGNOSIS AND TESTING
PRINCIPLE OF OPERATION
For a detailed description of the headlamp leveling system and operation,
refer to the relevant description and
operation section of the workshop manual. REFER to: Exterior Lighting (Exterior
Lighting, Description and
Operation).
INSPECTION AND VERIFICA
1.
WARNING:
Make sure to wear suitable personal protective equipment.
NOTE:
Complete step only for vehicles with 110 wheelbase.
Vehicles with 110 wheelbase only. Use appropriate tooling to cut away the 2
arrowed metal strips.
Removing the metal strips will make drilling the 2 holes in step 3
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