Land Rover Defender manuals

Land Rover Defender: Wiring Harness - Air Suspension Overlay Harness Introduction

Land Rover Defender 2020-2024 Service Manual / Electrical / Electrical Distribution / Wiring Harnesses / Wiring Harness - Air Suspension Overlay Harness Introduction

AIR SUSPENSION OVERLAY HARNESS INTRODUCTION

NOTES:

If after diagnosis the height sensor requires replacement and the area of wiring damage is localized to the height sensor connector, this overlay harness should be used,

1. Disconnect the battery ground cable.

2. Disconnect the damaged height sensor electrical connector.

Wiring Harness - Description and Operation

3. Unclip a sufficient length of the wiring harness to allow easy access during the repair.

Wiring Harness - Description and Operation

4. Remove the wiring harness insulation as required.

NOTES:

5. Cut the wire on the vehicle harness leading to cavity 1 of the height sensor connector in a suitable position. Then remove 10 mm (0.39 inch) of insulation. For connector location and pin identification, refer to the relevant connector:

In the Connector Details section of the relevant Electrical Library.

Wiring Harness - Description and Operation

6. Slide over this wire a section of heat shrink sleeving.

Wiring Harness - Description and Operation

7. Using the inline connector supplied and the correct crimping tool set to the correct jaw size from the harness repair kit, crimp the connector to the wire.

NOTE: The overlay harness should be cut so that there is no additional length added to the overall length after repair.

8. Select the appropriate wire on the overlay harness that also goes to cavity 1 of the new connector. Cut the wire to the correct length and remove 10 mm (0.39 inch) of insulation.

Wiring Harness - Description and Operation

9. Insert the overlay wire into the connector and crimp in place.

CAUTION: Care must be taken when using the hot air applicator to avoid damage to surrounding areas.

10. Slide the heatshrink over the connector and using a hot air applicator carefully apply the heat until the glue appears at both ends.

Wiring Harness - Description and Operation

11. Do the same process for the wires in cavities 4 and 5 of the connector. For connector location and pin identification, refer to the relevant connector:

In the Connector Details section of the relevant Electrical Library.

12. Discard the damaged connector/section of the harness.

13. Add suitable harness repair tape to the repaired area to within 10 mm (0.39 inch) of the new connector to complete the repair.

Wiring Harness - Description and Operation

14. Correctly route/secure the harness and connect the new connector to the height sensor.

15. Connect the battery ground cable. For additional information, refer to Workshop manual section 414-00, Specifications - Battery Disconnect/Connect.

16. Clear any Diagnostic Trouble Code(s) (DTC) set in the Chassis Control Module (CHCM) using JLR approved diagnostic equipment and confirm correct operation of the system.

READ NEXT:

 Engine Wiring Harness - Ingenium I4 2.0l Petrol

REMOVAL AND INSTALLATION REMOVAL CAUTIONS: Take extra care not to damage the wiring harness clips. Make sure that the wiring harness is not twisted or damaged on removal. Failure to follow this i

 Instrument Panel Wiring Harness

REMOVAL AND INSTALLATION REMOVAL NOTES: This procedure contains some variation in the illustrations depending on the vehicle specification, but the essential information is always correct. This

 Main Wiring Harness - 110 - Removal

REMOVAL The following step(s) applies to: All vehicles NOTES: This procedure contains some variation in the illustrations depending on the vehicle specification, but the essential information is

SEE MORE:

 Lane keep assist (LKA)

Make sure the relevant safety warnings have been read and understood before driving the vehicle. Note: Make sure the LKA system is disabled when connecting a trailer. Lane Keep Assist (LKA) monitors the road lane markings in the event of an unintentional road lane departure. If the vehicle is abou

 InControl account set up

InControl features, such as the InControl Remote smartphone app, Optimized Land Rover Assistance, and Online Pack require an InControl account. Some InControl features are subscription services. The subscription for these features can be extended after the initial term has expired. For further infor

© 2010-2024 Copyright www.lrdefender.org