Land Rover Defender manuals

Land Rover Defender: Brake Pads - Vehicles With: 325mm Brake Disc

Land Rover Defender 2020-2024 Service Manual / Chassis / Brake System / Rear Disc Brake / Brake Pads - Vehicles With: 325mm Brake Disc

REMOVAL AND INSTALLATION

SPECIAL TOOL(S)

Brake Pads - Vehicles With: 325mm Brake Disc

206-080

Brake caliper piston retractor tool

MATERIALS

Brake Pads - Vehicles With: 325mm Brake Disc

GENERAL EQUIPMENT

Brake Pads - Vehicles With: 325mm Brake Disc

REMOVAL

CAUTIONS:

NOTES:

1.

2.

WARNING: Take extra care that the brake pedal is not pressed during the replacement procedure. Failure to follow this instruction might result in personal injury.

NOTE: This step is only required if the JLR diagnostic equipment is not available.

Set the EPB to the maintenance position.

3. Raise and support the vehicle on a suitable 2 post lift.

4. Remove the rear wheels and tires.

5.

NOTE: Right side only.

Brake Pads - Vehicles With: 325mm Brake Disc

Disconnect and release the brake pad wear sensor.

6.

Brake Pads - Vehicles With: 325mm Brake Disc

7.

Brake Pads - Vehicles With: 325mm Brake Disc

8. Repeat the above procedure for the other side components.

INSTALLATION

1.

CAUTION: Make sure that the mating faces are clean and free of foreign material.

Brake Pads - Vehicles With: 325mm Brake Disc

Use brake cleaner to clean the brake caliper housing and brake caliper carrier.

Material: Brake Cleaner (3U7J-2C410-AA)

2.

WARNING: If the brake caliper piston seal is damaged a new brake caliper must be installed.

Brake Pads - Vehicles With: 325mm Brake Disc

3.

4.

5. Repeat the above procedure for the other side components.

6.

NOTE: Right side only.

Connect and secure the brake pad wear sensor.

7. Install the rear wheels and tires.

8.

CAUTION: Failure to follow this instruction may lead to brake warning lamps and Diagnostic Trouble Code(s) (DTC) being set.

  1. NOTE: Although the brake pedal might feel firm make sure to hold the pedal through the 10 second period.

If the Integrated Power Brake unit - 'Assembly Mode' has not been activated, press and hold the brake pedal in a single apply for 10 seconds.

  1. If the brake pedal felt soft and fell to the floor proceed to substep 4.
  2. If the brake pedal felt firm proceed to substep 5.
  3. NOTE: Make sure to repeatedly press the brake pedal until a firm brake pedal feel is reached.

If the Integrated Power Brake unit - 'Assembly Mode' has been activated, press the brake pedal several times until a firm brake pedal feel is reached.

  1. Check the fluid level in the brake fluid reservoir and top-up with brake fluid if necessary.

9.

NOTE: This step is only required if the JLR diagnostic equipment is not available.

Disable the EPB maintenance mode.

10.

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