Land Rover Defender: Roof Opening Panel Frame
REMOVAL AND INSTALLATION
SPECIAL TOOL(S)
JLR-501-176
Fiber-lined Glass Removal Tool Kit
REMOVAL
CAUTIONS:
- Place the glass on felt covered supports. Do not stand on edge as
this can cause chips which
subsequently develop into cracks.
- Protect the surrounding paintwork to avoid damage.
NOTES:
- This procedure contains some variation in the illustrations depending
on the vehicle specification, but the
essential information is always correct.
- This procedure contains illustrations showing certain components
removed to provide extra clarity.
1. Disconnect the startup battery ground cable.
2. Remove the headliner.
3. Remove the roof mouldings.
4.
- Disconnect the 2 electrical connectors from the roof opening panel
motor.
- Release the wiring harness clip.
- Release the 4 front and 2 rear roof opening panel drain hoses.
5.
Remove the 2 roof opening panel finishers.
6.
Remove the roof opening panel front weatherstrip.
7.
- The illustration is used to index the contents of the fiber-lined glass
removal special tool.
- Make sure that the contents of the fiber-lined glass removal special
tool kit are complete and no items
are damaged or missing.
- Consult the instruction manual supplied with the fiber-lined glass
removal special tool before
commencing the removal of the roof opening panel.
- Instrument Panel protector
- Cutting fiber threading tool
- Pick
- Spider cutting tool
- Anchor suction tool
- Cutting fiber install tool
- Cutting fiber
8.
NOTE:
This step requires the aid of another technician.
9.
Use suitable tools and remove all residual sealant from the body.
INSTALLATION
1.
Follow the instructions included with the Jaguar Land Rover PU adhesive
sealant kit and apply sealant to
the areas illustrated.
2.
CAUTION:
Make sure that no excess sealant residue is evident.
With assistance, install the roof opening panel assembly.
3.
Make sure the gaps around the roof opening panel assembly are even and as
illustrated.
4.
- Connect the 2 electrical connectors to the roof opening panel motor.
- Install the wiring harness clip.
- Install the 4 front and the 2 rear roof opening panel drain hoses.
5.
Apply water around the roof opening panel at the areas illustrated. Mark any
area that shows water ingress.
Allow the roof opening panel and seal to dry before applying additional sealant.
6.
Install the roof opening panel front weatherstrip.
7.
Install the 2 roof opening panel finishers.
8. Install the roof mouldings.
9. Install the headliner.
10. Connect the startup battery ground cable.
READ NEXT:
REMOVAL AND INSTALLATION
REMOVAL
NOTES:
This procedure contains some variation in the illustrations depending
on the vehicle specification, but the
essential information is always correct.
This
REMOVAL AND INSTALLATION
REMOVAL
WARNING:
Make sure the ignition is OFF before carrying out this procedure.
NOTES:
This procedure contains some variation in the illustrations depending
on the vehi
REMOVAL AND INSTALLATION
REMOVAL
WARNING:
Make sure the ignition is OFF before carrying out this procedure.
NOTES:
This procedure contains some variation in the illustrations depending
on the vehi
SEE MORE:
Make sure to read and fully understand
the relevant warnings before using any
of the features in this section.
Every time a child travels in the vehicle,
observe the following:
Non-LATCH child restraints
Carefully follow the instructions
provided by the manufacturer of the
restraint system.
Al
Make sure the following warnings have
been read and fully understood before
using a speed limiter. Failure to use the
speed limiter safely could result in an
accident, leading to serious injury or
death.
Speed limiters are driving aids only.
Always drive with due care and
attention, and in a manne
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