Land Rover Defender: Lower Timing Cover - Ingenium I4 2.0l Petrol
REMOVAL AND INSTALLATION
REMOVAL
NOTE:
- This procedure contains some variation in the illustrations depending on the vehicle specification, but the essential information is always correct.
- This procedure contains illustrations showing certain components removed to provide extra clarity.
1. Raise and support the vehicle on a suitable 2 post lift.
2. Disconnect the startup battery ground cable.
3. Remove the crankshaft rear seal.
4.
.png)
Release the clip.
5.
.png)
- Remove the bolt.
- Release the clip.
- Reposition the Crankshaft Position Sensor (CKP) sensor away from the lower timing cover.
6.
CAUTION: Note the installed position of the component(s) prior to removal.
.png)
Remove the 2 bolts.
7.
CAUTION:
- Note the installed position of the component(s) prior to removal.
- Take extra care not to damage the surrounding components.
.png)
- Remove the 14 bolts.
- Remove the lower timing cover.
8.
.png)
Use a suitable tool to reposition the 2 dowels as illustrated.
INSTALLATION
1.
CAUTIONS:
- Make sure that the mating faces are clean and free of foreign material.
- The lower timing cover must be installed within 7 minutes of applying the RTV sealant.
.png)
Apply a continuous 3 mm bead of suitable RTV sealant in the illustrated areas.
2.
CAUTION: Take care not to damage the cylinder head gasket when installing the lower timing cover.
.png)
- Install the lower timing cover.
- Make sure the locating dowels are installed correctly.
- Install and tighten the 2 bolts.
Torque: 5Nm
3.
.png)
Install 2 more bolts as illustrated and tighten the 4 bolts to the correct torque.
Torque: 25Nm
4.
.png)
Install and tighten the remaining 12 bolts.
Torque
- M8x35: 25Nm
- M8x30: 25Nm
- M6x30: 12Nm
5.
.png)
- Reposition the CKP sensor into the correct location.
- Install the clip.
- Install and tighten the bolt.
Torque: 8Nm
6.
.png)
Install the clip.
7. Install the crankshaft rear seal.
8. Connect the startup battery ground cable.
9. Check the engine oil level and top up if necessary.
READ NEXT:
Valves
REMOVAL AND INSTALLATION
SPECIAL TOOL(S)
303-252
Compressor, Valve Spring
GENERAL EQUIPMENT
PART(S)
REMOVAL
WARNINGS:
If the vehicle has been powered down, do not power up the vehicle
until all
Camshaft Carrier
REMOVAL AND INSTALLATION
PART(S)
REMOVAL
NOTE:
This procedure contains some variation in the illustrations depending
on the vehicle specification, but the
essential information is always correct
Cylinder Head
REMOVAL AND INSTALLATION
SPECIAL TOOL(S)
JLR-303-1653
Cylinder Head Bolt Remover/Installer
PART(S)
REMOVAL
CAUTION:
Before disconnecting any components, make sure the area is clean and free from
fo
SEE MORE:
Third Row Seatbelt Retractor
REMOVAL AND INSTALLATION
PART(S)
REMOVAL
NOTE:
This procedure contains illustrations showing certain components
removed to provide extra clarity.
This procedure contains some variation in the illustrations depending
on the vehicle specification, but the
essential information is always corre
Air Suspension Manual Tight Tolerance Setting Mode
GENERAL PROCEDURES
ACTIVATION
NOTES:
If this procedure has been successful the instrument cluster will
emit 2 soft chimes 1 second after the
drivers door is closed. The instrument cluster will then emit 2 soft chimes
each time the drivers door is
closed to confirm that air suspension manual
